Utilizing PxP Smart Devices in Production, Semen Gresik Optimizes Energy Consumption and Production Process Stability
Rembang, November 20th, 2023 – PT Semen Gresik applies PxP (process expert) intelligent software to achieve production efficiency by reducing energy consumption and maintaining the company's operational stability.
Senior Manager of Production of PT Semen Gresik, Wisnu Wardana said, that with the development of the market that moves very fast, the company must be able to adapt to the times by utilizing the latest technology.
"PT Semen Gresik Rembang Factory utilizes PxP devices in the finish mill and raw mill sections to operate equipment to be more efficient and of course energy efficient," Wisnu explained.
He explained, that from all subsidiaries of PT Semen Indonesia (Persero) Tbk (SIG), PT Semen Gresik Rembang Factory was the first time as pilot project for the application of the PxP software system in supporting the Company's operations in raw mill and finish mill equipment.
Wisnu explained, conceptually the PxP software applied at Semen Gresik makes it easier for the central control room operator when the factory will produce cement by simply setting the target to be achieved in terms of energy, productivity, and product quality.
After that, the PxP system will process these targets and then output the adjusted operating parameter values. "Before PxP was implemented, operators used to have to set operating parameters manually, now it is automatic with smoother parameter changes," he explained.
He said that the implementation of PxP software continues to undergo continuous adjustment and optimization between Semen Gresik and principal FLs following production operational needs.
"So far, its utilization has reached more than 80%, and in the future, the company targets optimization of the use of the PxP device system to reach 85%-90%," he explained.
With this, it is hoped that it will be able to meet production capacity targets, energy consumption efficiency, superior product quality, and stable factory operations and can be replicated for control in the kiln area which consumes significant heat and electricity.
